Global Manufacturing with Local Service and Support

Harness and Cable Manufacturing and Assembly

At Segue, we manufacture an extensive variety of high quality, custom cable and harness assemblies. Our team provides engineering, prototype, and low to high volume production cable assemblies to a wide array of industries, including medical and life sciences, military, homeland security, robotics, industrial equipment and automation, test and measurement equipment and clean energy.

Expert Cable Manufacturing and Assembly Capabilities

Every assembly is customized to the precise specifications of our clients’ needs, and the entire process, from design through final production is inspected to IPC standards. Our assemblers at Segue are trained and certified to IPC 620A standards – harness construction and inspection standards. All of our facilities are ISO-9001 and IS0-13485 certified and experienced in medical device manufacturing practices.

Leader Among Military Wire Harness Manufacturers

In the US, our assemblers are also certified in the latest MIL-STD 2000 to support our military customers and provide them with high quality military cable assemblies. We also provide complex military wire harness assemblies for our military customers. We support prototype and low to medium volumes in our Lowell, MA facility, and medium to high volume assembly through our company owned facility in Xiamen, China.

As a premier provider among power cable manufacturers, our engineering, manufacturing and sourcing capabilities are extensive and include in-house design which comprises in-house cable extrusion and custom and semi-custom molds. Our entire design and manufacturing process minimizes delays and reduces the cost to our customers.

Let us know how we can serve your cable manufacturing and assembly needs. Call us today at 978-970-1200 to discuss your project requirements.

Cable Assembly Types
Segue has extensive experience in designing and building the following cable and harness assemblies:

  • Custom cable assemblies
  • Complex wire harness assemblies
  • Medical cable assemblies
  • Complex military cable harnesses
  • Coaxial / RF assemblies
  • Ribbon cable assemblies
  • High voltage power cable assemblies
  • Custom composite cabling
  • High flex cable assemblies
  • “Smart Cable” assemblies (integrated PCB into cable assembly housings)
  • Potted cable assemblies
  • Over-molding
  • Braided cable assemblies
  • Fiber-optic assemblies
  • Data cables
  • Automotive cable assemblies

Capabilities and Certifications
To reduce cost and shrink lead times, Segue has developed the following engineering, manufacturing and sourcing capabilities:

  • Engineering and process development services that reduce delays in the manufacturing launch and volume production, whether in the US or in China
  • Injection, insert and compression molding
  • In-house cable extrusion
  • In house design and manufacturing of custom and semi-custom molds
  • Pre-qualified, low cost equivalents for a variety of commonly used composite cables and connectors